UNIVASTUM

R1 Index Calculations Features for Waste Tires WARP Gasification Waste-to-Energy Plants.

Peter Kalenuk, PhD
UNIVASTUM

According to Directive 2008/98/EC (EU, 2008), the operation of an incinerator for Municipal Solid Waste (MSW) is classified either as energy recovery (R1) or as disposal (D10) depending on the result achieved by applying the R1 formula.

R1 = (Ep - (Ef + Ei) / (0.97 x (Ew + Ef)

In which:
  • Ep stands for annual energy produced as either heat or electricity. It is calculated with energy in the form of electricity being multiplied by 2.6 and heat produced for commercial use multiplied by 1.1 (GJ/year);
  • Ef stands for annual energy input to the system from fuels contributing to the production of steam (GJ/year);
  • Ew stands for annual energy contained in the treated waste calculated using the net calorific value of the waste (GJ/year);
  • Ei stands for annual energy imported excluding Ew and Ef (GJ/year);
  • 0,97 is a factor accounting for energy losses due to bottom ash and radiation.

The directive gives concise definitions of the various terms, leaving room for arbitrary interpretations. Therefore, in 2011, the DG Environment of the European Commission issued some non-binding guidelines on the interpretation of such a formula (EC, 2011). Many operative aspects were clarified, although only conceptual specifications were given for the quantification of the EW term (the energy contained in the treated waste). In fact, for the determination of the EW term, reference is made to the indirect method for the calculation of boiler thermal efficiency, as defined by the standard EN 12952-15 (CEN, 2003).

In the process of calculating the R1 formula for waste-to-energy initiatives in which UNIVASTUM participates, we identified various difficulties that hinder the accuracy of such calculations.

The main difficulty was the instability of the calorific value of waste used as fuel for gasification, which is most typical for municipal solid waste.

Municipal solid waste is characterized by its intrinsic instability, which arises from the significant dependence of its composition on the geographical location of the facility, the particular characteristics of the regional population, and even the variations associated with specific days of the week and seasonal changes. As a result, the determination of the R1 coefficient prior to the project's implementation is not adequately precise.

Meanwhile, when working with mono-waste, this index for UNIVASTUM solutions can be calculated quite accurately, which is what we propose in this article.

In accordance with our established procedures, we will present a calculation of the P1 index pertaining to the operation of a waste-to-energy facility that utilizes the gasification of WARP, employing used tires as its fuel source.

We calculate for the standard solution waste to energy UNIVASTUM the following:

  • Electric power (net to the grid) - 4 MW
  • Heat supplied to the consumer - 4 MW
  • Waste disposal (used tires) - 16,000 tons per year
  • Number of working hours per year - 8,000
  • Waste tires LHV is considered as 32 to 34 MJ/kg, which is comparable to that of one ton of coal or 0.7 tons of petroleum-based fuel. For the calculation, we used 33 MJ/kg.
  • 1 kW-h is equal to 3,6 MJ

Incoming Energy

Energy Production (CHP)

R1 Calculation

In 2003, the European Court of Justice made two judgments that established principles to differentiate between R1 operations and D10 operations. To be classified as an R1 operation, the process must meet the following criteria:

  • The combustion of waste must generate more energy than the consumption of energy by the process itself;
  • The greater part of the waste must be consumed during the operation;
  • The greater amount of the energy generated must be recovered and used (either as heat or electricity);
  • The waste must replace the use of a source of primary energy.

The Revised WFD now specifies that facilities dedicated to the processing of waste can be classified as R1 only where their energy efficiency is equal to or above:

0.60 - for installations in operation and permitted following applicable Community legislation before 1st January 2009

0.65 - for installations permitted after 31st December 2008

Thus, it can be stated that the waste-to-energy solution UNIVASTUM fully meets the requirements of the European Union, can receive R1 status, and is among the most effective methods of safe and stable waste disposal.

It is worth noting that since the WARP technology firmly fixes the volume of waste to be disposed of (it is constant for any raw material), gasification of less calorific waste than tires (for example, RDF or MSW) will be more effective, which we are ready to prove.

Additional information and materials are available upon request.
References:
  1. ECJ 13 February 2003 (Commission v Luxembourg, C-228/00), European Court reports 2003, page I-1439; ECJ 13 February 2003 (Commission v Germany, C-458/00), European Court reports 2003, page I-1553.
  2. Cooling and heating degree days by country - annual data – Eurostat. https://appsso.eurostat.ec.europa.eu/nui/show.do?dataset=nrg_chdd_a&lang=en
  3. CEWEP Energy Report III (Status 2007-2010) Results of Specific Data for Energy, R1 Plant Efficiency Factor and NCV of 314 European Waste-to-Energy (WtE) Plants, December 2012. https://www.cewep.eu/wp-content/uploads/2017/10/1069_13_01_15_cewep_energy_report_iii.pdf
  4. Waste Framework Directive 2000/98/EC, Annex II, R1-formula elaborated by ITAD in coordination with the German Environment Ministry and the Environment Agency, May 2009)

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